Laser Cutting 1mm Aluminium: What You Need to Know
Laser cutting 1mm aluminium sheet is a cost-effective way to achieve clean, accurate parts for brackets, enclosures, and decorative panels. At MS Laser Services, we specialise in thin-gauge sheet metal cutting from 0.5–3.0mm, with 1mm aluminium being one of the most popular options. Here’s what you need to know about cut quality, tolerances, design tips, and pricing.
Why Choose 1mm Aluminium
Lightweight and strong Clean edges with minimal burr Cost-effective for prototypes or parts
At MS Laser Services, we regularly cut 1mm aluminium sheet sourced from our group stock at Metal Offcuts. It’s available in brushed, polished, anodised, and mill finishes — ready to laser with fast turnaround.
Cut Quality & Tolerances
Our fibre laser delivers clean edges with typical surface roughness of around 10–20 μm, and precision within ±0.1 mm—ideal for tight-fit assemblies and visible parts
Common Applications of Laser Cutting 1mm Aluminium
Small brackets or mountings
Decorative panels
Model components
Custom plates
Design Tips
Minimum hole size: 1.5mm or larger recommended
Add small corner radii to reduce stress during cutting
Allow for a kerf of ~0.1mm in tight fits
We’re happy to check your file and advise on spacing and tolerances before cutting.
Pricing Information
Our laser cutting service for 1 mm aluminium starts from £25.00 + material, based on simple cut files using our standard stock sizes from Metal Offcuts. Prices vary depending on complexity, quantity, and whether material is supplied. All prices are plus delivery and VAT.
Get in Touch
Need a single piece or batch of 1mm aluminium laser cut to size?
We stock multiple finishes and thicknesses via Metal Offcuts, and can quote for cutting only.
Send Your Drawing or Browse Stock Sheets
Call us on 0151 526 4777 or email info@mslaserservices.co.uk — we’re happy to advise.
Frequently Asked Questions
Can you laser cut 1mm aluminium with a clean edge?
Yes. Our fibre laser is optimised for laser cutting 1mm aluminium and produces clean edges with minimal burr, making it ideal for visible parts or tight assemblies.
What’s the minimum hole size for laser cutting 1mm aluminium?
We recommend a minimum hole diameter of 1.5mm when laser cutting 1mm aluminium. This ensures accuracy, avoids distortion, and keeps edges clean.
Do you supply the aluminium or cut customer-supplied material?
Both options are available. We stock 1mm aluminium sheet in brushed, polished, anodised, and mill finishes via our Metal Offcuts division, or we can cut from material you supply.
What finishes are available in 1mm aluminium?
We supply 1.0 mm aluminium sheet in mill finish only for laser cutting. For other finishes such as brushed, mirror polished, anodised, and checker plate, the closest stocked thickness is 1.5 mm aluminium, which we also cut with fast turnaround.